When cost pressure rises, the go-to response in many companies is clear: negotiate prices, bundle volumes, and push suppliers. Thatโs valid โ and sometimes necessary. But often, it only scratches the surface.
What we keep seeing in projects: The real cost drivers donโt just sit on the supplier side โ ๐ญ๐ก๐๐ฒโ๐ซ๐ ๐จ๐๐ญ๐๐ง ๐ก๐ข๐๐๐๐ง ๐ข๐ง๐ฌ๐ข๐๐ ๐ญ๐ก๐ ๐จ๐ซ๐ ๐๐ง๐ข๐ณ๐๐ญ๐ข๐จ๐ง, ๐ข๐ง ๐ฉ๐ซ๐จ๐๐ฎ๐๐ญ ๐๐ง๐ ๐ฉ๐ซ๐จ๐๐๐ฌ๐ฌ ๐๐จ๐ฆ๐ฉ๐ฅ๐๐ฑ๐ข๐ญ๐ฒ. ๐๐จ๐ฆ๐ฉ๐ฅ๐๐ฑ๐ข๐ญ๐ฒ ๐๐๐ญ๐ฌ ๐๐๐ซ๐ ๐ข๐ง.
Too many variants, custom configurations, niche materials, special colors โ every individual decision seems harmless, but collectively they add up. They lead to higher unit costs, smaller batch sizes, more planning effort, increased inventory, and extra quality checks. ๐๐๐ซ๐ ๐ข๐ง๐ฌ ๐๐ซ๐จ๐๐ ๐ฌ๐ข๐ฅ๐๐ง๐ญ๐ฅ๐ฒ and ๐๐จ๐ฆ๐ฉ๐ฅ๐๐ฑ๐ข๐ญ๐ฒ ๐๐๐ญ๐ฌ ๐๐๐ซ๐ ๐ข๐ง.
A structured approach to complexity management means:
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analyzing the current product portfolio
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assessing variants based on cost, volume, and value
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deciding which ones truly matter โ and which donโt
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challenging technical specs
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collaborating across engineering, sales, and supply chain
In one recent case, rationalizing just a handful of low-impact variants unlocked several hundred thousand euros in annual savings โ sustainably, not just for one fiscal year.
๐๐ฒ ๐๐๐ฅ๐ข๐๐: ๐๐ ๐ฒ๐จ๐ฎโ๐ซ๐ ๐จ๐ง๐ฅ๐ฒ ๐ง๐๐ ๐จ๐ญ๐ข๐๐ญ๐ข๐ง๐ , ๐๐ฎ๐ญ ๐ง๐จ๐ญ ๐ฌ๐ข๐ฆ๐ฉ๐ฅ๐ข๐๐ฒ๐ข๐ง๐ , ๐ฒ๐จ๐ฎโ๐ซ๐ ๐ง๐จ๐ญ ๐ฌ๐จ๐ฅ๐ฏ๐ข๐ง๐ ๐ญ๐ก๐ ๐ซ๐๐๐ฅ ๐ฉ๐ซ๐จ๐๐ฅ๐๐ฆ. targetP will gladly support you in identifying potentials to reduce cost, complexity, and risks.
How do you manage complexity in your organization โ systematically or reactively?